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Information Technology Systems for Automation (SIA)

Credits Dept.
7.5 (6.0 ECTS) ESAII

Instructors

Person in charge:  (-)
Others:(-)

General goals

The objective of this subject is for students to familiarise themselves with the intimate and direct relationship that exists between the technology behind automated production processes and information technology. Students will learn concepts and techniques and the skills to be able to:
-  Choose the platforms upon which to execute applications with real time restrictions.
-  Understand the basics of control.
-  Use development tools to simulate, generate and configure applications that can exchange and store information.
-  Program and configure process monitoring systems.

Specific goals

Knowledges

  1. Acquisition of the concepts and principles underlying industrial automation and computing.
  2. Understanding the needs of real-time operating systems. Choosing the most suitable operating system in the light of automation requirements.
  3. Learning the techniques involved in integrating various automation elements.
  4. Knowing how to analyze and choose control systems meeting given requirements.
  5. Understanding the various types of programming for automated processing control systems.
  6. Learning the concepts for analyzing needs and developing supervision and monitoring functions in automated systems.
  7. Learning the concepts for defining and choosing data storage systems compatible with manufacturing processes.
  8. Acquiring the knowledge to analyze needs and to design a communication system providing both the horizontal (intra-level) and vertical (inter-level) integration of information required for automation purposes.

Abilities

  1. Acquiring the methodology for development work in highly automated settings.
  2. Ability to use various elements in automated environments (PC-I, PLCs, PIDs, HMMI, SCADA systems, Communications Systems, etc.).
  3. Integration of automation elements, choosing, developing and choosing the tools required for this purpose.
  4. Analysis and selection of suitable technologies for carrying out wholesale automation in manufacturing environments.
  5. Ability to structure the information to be treated and handled, depending on the level in the CIM pyramid.
  6. Using communication systems for both horizontal and vertical applications.
  7. Using calculation and development tools for computing engineering applications.
  8. Knowing how to analyze and evaluate the enhancements provided by new technologies in automated settings.

Competences

  1. Developing a critical spirit enabling one to analyze and question one"s own decisions.
  2. Teamwork evidencing the advantages of co-operation.
  3. Rigorous development of the chosen methodology.
  4. Fostering enthusiasm for continued learning.
  5. Expressing ideas through schema and diagrams.
  6. Rendering technology and the environment compatible in the light of criteria for sustainable development.

Contents

Estimated time (hours):

T P L Alt Ext. L Stu A. time
Theory Problems Laboratory Other activities External Laboratory Study Additional time

1. Introduction to industrial automation.
T      P      L      Alt    Ext. L Stu    A. time Total 
2,0 0 0 0 0 1,0 0 3,0

2. Operating system requirements for automating processes and machines.
T      P      L      Alt    Ext. L Stu    A. time Total 
7,0 0 2,0 0 1,0 7,0 0 17,0
  • Laboratory
    Practical assignment focusing on the constraints placed on automation and the need for real-time Operating Systems for controlling processes.
  • Additional laboratory activities:
    Read the manual for the practical work and gathering knowledge on the theme learnt in other assignments.

3. Introduction to control systems.
T      P      L      Alt    Ext. L Stu    A. time Total 
1,0 0 0 0 0 0 0 1,0

4. Programmable automata, types, architectures and programmes.
T      P      L      Alt    Ext. L Stu    A. time Total 
7,0 0 0 0 0 7,0 0 14,0

5. Study of a programmable automat
T      P      L      Alt    Ext. L Stu    A. time Total 
0 0 6,0 0 6,0 0 0 12,0
  • Laboratory
    Learn automat interconnection and programming



  • Additional laboratory activities:
    Read the user's manual and technical specification for a programmable automat. Reading the exercise documentation.

6. Controllers and regulators.
T      P      L      Alt    Ext. L Stu    A. time Total 
6,0 0 0 0 0 4,0 0 10,0

7. Engineering calculation tools.
T      P      L      Alt    Ext. L Stu    A. time Total 
0 0 4,0 0 4,0 0 0 8,0
  • Laboratory
    Use of scientific calculation and simulation tools for the implementation and numerical simulation of an automated application.
  • Additional laboratory activities:
    Read the documentation and the solved problems it contains to familiarise oneself with the Matlab programming language, Simulink and ToolBoxes relating to automation.

8. Using databases in manufacturing processes.
T      P      L      Alt    Ext. L Stu    A. time Total 
3,0 0 0 0 0 3,0 0 6,0

9. Introduction to SCADA systems. Programming components and typologies.
T      P      L      Alt    Ext. L Stu    A. time Total 
6,0 0 0 0 0 7,0 0 13,0

10. Connecting SCADA systems with database, other applications and hardware components using drivers.
T      P      L      Alt    Ext. L Stu    A. time Total 
4,0 0 0 0 0 4,0 0 8,0

11. Study of a SCADA system.
T      P      L      Alt    Ext. L Stu    A. time Total 
0 0 6,0 0 6,0 0 0 12,0
  • Laboratory
    Learn how to configure and programme a SCADE system based on the supervision needs of a given manufacturing process.
  • Additional laboratory activities:
    Read the supplied documentation regarding the functions of the SCADA system to be used in the practical work, and the problem specifications.

12. Industrial communications systems.
T      P      L      Alt    Ext. L Stu    A. time Total 
3,0 0 0 0 0 3,0 0 6,0

13. Creation of an automation application. Norms and documentation.
T      P      L      Alt    Ext. L Stu    A. time Total 
0 0 12,0 0 12,0 0 0 24,0
  • Laboratory
    This practical session will integrate all of the knowledge acquired in the course and draw upon others, putting it to practical use.
  • Additional laboratory activities:
    Carry out design work and other preparations for the set problem in order to implement applications and configure the relevant systems.

14. Visit to an automated plant.
T      P      L      Alt    Ext. L Stu    A. time Total 
0 0 0 0 0 0 4,0 4,0


Total per kind T      P      L      Alt    Ext. L Stu    A. time Total 
39,0 0 30,0 0 29,0 36,0 4,0 138,0
Avaluation additional hours 6,0
Total work hours for student 144,0

Docent Methodolgy

(-)

Evaluation Methodgy

Fnal grade= 0.55*Theory grade + 0.45* Lab Grade



Theory grade = 0.4*P + 0.6*F o F (if F > Theory grade).



P : Part exam



F : Final exam.



Lab grade:= 0.1*L1 + 0.2*L2 + 0.1*L3 + 0.2*L4 + 0.4*L5







(All grades out of 10)







Assessment of practical work







Assessment will be made of the five reports and the software submitted in the lab sessions.







Submission 1



Data capture systems using a system operating in real time): 10%



Submission 2



Automata practice: 20%



Submission 3



Use of engineering calculation tools (Simulink, Matlab, etc.): 10%



Submission 4



SCADA practice: 20%



Submission 5



Automation application: 40%











The following will be taken into account when grading submitted work:







The student"s individual contribution to the results obtained by his or her group.



Achievement of objectives: The reports submitted, the completeness of the programmes submitted and the extent to which they operate properly and in accordance with the agreed specifications.







The teacher will not accept any submissions which are obviously incomplete. Should this be the case, the grade awarded will be "Assignment not submitted".

Basic Bibliography

(no available informacion)

Complementary Bibliography

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Web links

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Previous capacities

1. Knowledge: Principles of systems operating in real time, databases, and communication networks.
2. Skills: Learn how to use the tools needed to develop applications using the foregoing knowledge.


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